Next Step in Laser-Based Powder Bed Fusion - Multi Material Processing

Effects of powder recycling on stainless steel powder and built material properties in metal powder bed fusion processes

Consolidation phenomena in laser and powder-bed based layered manufacturing

Layered manufacturing (LM) is gaining ground for manufacturing prototypes (RP), tools (RT) and functional end products (RM). Laser and powder bed based manufacturing (i.e. selective laser sintering/melting or its variants) holds a special place within the variety of LM processes: no other LM techniques allow processing polymers, metals, ceramics as well as many types of composites. To do so, ho...

Functionalization of Biomedical Ti6Al4V via In Situ Alloying by Cu during Laser Powder Bed Fusion Manufacturing

The modern medical industry successfully utilizes Laser Powder Bed Fusion (LPBF) to manufacture complex custom implants. Ti6Al4V is one of the most commonly used biocompatible alloys. In surgery practice, infection at the bone-implant interface is one of the key reasons for implant failure. Therefore, advanced implants with biocompatibility and antibacterial properties are required. Modificatio...

Laser-powder-material interactions in the laser cladding process

In this paper we present briefly two possible approaches for modelling the laser cladding process. The first approach is 2D and consists in finding the shape of the molten pool given the fraction of the laser power which is available at the surface of the workpiece and given the amount of powder sticking to the molten pool. The powder reaching the workpiece is assumed to melt instantaneously at...

Thermographic Measurements of the Commercial Laser Powder Bed Fusion Process at NIST.

Measurement of the high-temperature melt pool region in the laser powder bed fusion (L-PBF) process is a primary focus of researchers to further understand the dynamic physics of the heating, melting, adhesion, and cooling which define this commercially popular additive manufacturing process. This paper will detail the design, execution, and results of high speed, high magnification in-situ the...